What is the annual downtime and failure rate of this equipment?

Annual failure rate is below 1.5%. Without wearable gear components, unexpected production downtime is greatly reduced.

Do you provide free remote after-sales service? How to solve machine faults overseas?

24-hour free remote diagnosis, program debugging and fault troubleshooting. Most electrical and synchronous faults can be fixed remotely without on-site enginee

Can my existing sleeves and printing plates fit your machine directly?

It supports global standard sleeve specifications. We can customize roller dimensions to match your current printing tools with zero extra replacement cost.

What is the overall service lifespan of this full servo flexo press?

Standard service life reaches 15 years. No gear abrasion ensures stable printing accuracy without attenuation in long-term use.

Is multi-language operation panel available for different operators?

English is standard. Spanish, French, Portuguese, Russian and other language versions are available for free customization.

Color register drifts randomly when machine runs at high speed, how to fix it?

Root causes: tension sudden fluctuation, encoder signal interference, loosely locked printing sleeves. Solutions: optimize closed-loop tension parameters, enhan

Long register reset time after substrate splicing, how to improve?

The original tension buffer parameter mismatches joint feeding. Optional automatic splicing register compensation function can recover precise register within 3

Ghosting and double images appear on printed patterns frequently

Caused by unbalanced rotating rollers or uneven printing pressure. Solutions: calibrate roller dynamic balance, adjust independent servo printing pressure for e

Printed ink sticks on roll backside even with full drying system

Excessive rewinding tension or insufficient post-drying cooling volume. Solutions: set taper rewinding tension curve, add independent cooling fans behind drying

Servo system alarms frequently under unstable local grid voltage

Match an industrial voltage stabilizer for stable power supply. Built-in anti-interference program adapts to most unstable power grid environments worldwide.

Serious dot gain and fine pattern detail loss during printing

Excessive ink transfer pressure. Each printing unit adopts independent servo micro-pressure adjustment to keep original dot integrity perfectly.

Will stored production parameters disappear after sudden power cut?

No. All order recipes, tension data and servo synchronous parameters are saved in industrial flash memory, never lost after power failure.

Does the machine support automatic joint skip printing to reduce waste?

Yes. Equipped with high-precision joint detection sensor, the machine automatically pauses printing and skips splicing sections to avoid defective products.

Can the machine work stably in low-temperature workshop environments?

Applicable working temperature range: 0℃ ~ 45℃. The whole servo system keeps stable startup and operation in cold factory workshops.

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6 color gearless ci flexographic printing machine for flexible packaging

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Machine Overview

Master SeriesPaper

6 color gearless ci flexographic printing machine for flexible packaging

Name: 6 color gearless ci flexographic printing machine for flexible packaging
Brand: LISHG Machinery
SKU: 6-color-gearless-ci-flexographic-printing-machine-for-flexible-packaging
Availability: InStock

The gearless sleeve flexo printing machine adopts an advanced full servo system. Compared with traditional gear transmission printing machin

Max Speed

Custom

Printing

6 colors

Max Width

400-1600mm

Materials

Paper

Feature 01

Energy Efficient

Advanced drying reduces power consumption

Feature 02

Quick Job Change

Fast sleeve change minimizes downtime

Feature 03

Gearless Direct Drive

Independent servo motors for precise registration

Feature 04

Auto Registration

Camera-based perfect color alignment

Talk to Sales Technical Specs

Quotation checklist

Confirm these project details before requesting a proposal.

Substrate

Paper

Print width

Custom width

Color units

6 colors

Series fit

Master Series

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What this machine is designed to do
Which substrates and applications it fits
How its specifications compare with alternatives
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Current Product

6 color gearless ci flexographic printing machine for flexible packaging

Current

SeriesMaster Series

CategoryPaper

Colors6

Materials

Automationhigh

Speed 500m/min

Width400-1600mm

Candidate Models

8 Colors Full Servo Gearless Flexographic Printing Machine(Film)

Seriesmaster

CategoryFilm

Colors8

Materials-

Automationhigh

Speed500m/min

Width400-1600mm

Current Product

6 color gearless ci flexographic printing machine for flexible packaging

Compare Model

8 Colors Full Servo Gearless Flexographic Printing Machine(Film)

Series

Master Series

master

6 color gearless ci flexographic printing machine for flexible packaging at a glance

The gearless sleeve flexo printing machine adopts an advanced full servo system. Compared with traditional gear transmission printing machin Width: 400-1600mm

Primary use

Paper

Series

Master Series

Max speed

Custom

Materials

Project-specific

What is it best for?Which materials fit it?How fast can it run?Why choose this series?

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Technical Parameters

Specification matrix for procurement review.

17 Items

Custom build available

Machine Introduction

Specification matrix

Model	YTE-6 Color
Max Width Of Material	1200mm
Printing color	6 colors
Max.Width of Printing	1160mm
Machinery mechanical speed	500m/min
Max.Speed of Material Printing	450-500m/min,according to different material and print design
Material	Paper PE PET BOPP PVC
Max.Printing Length (Repeat)	400mm-1600mm
Printing Cylinder	Sleeve type
Ceramic Anilox Roller	Sleeve type
Max.Unwind /Rewind Dia	Φ800mm
Adhesive Tape Thickness	0.38mm
Thickness of Plate	1.7mm,1.14mm,2.84mm,2.28mm Or as your request
Registration Precision	±0.08mm
Heating Method	Electric heating
Ink	Water base ink or solvent ink
Power	Voltage:380V,3PH,50HZ/60HZ

Detailed Introduction

Structure, options and operating workflow.

Application Scope

Configuration Range

Procurement Support

Buyer FAQ

AI summary

The gearless sleeve flexo printing machine adopts an advanced full servo system. Compared with traditional gear transmission printing machin Category: Paper. Series: Master Series.

6 Color CI Full Servo Gearless Flexo Printing Machine — 500m/min High Speed

Inquiry NowDownload Documentation

6 Color CI Satellite Gearless Flexo Printing Machine

Product Overview

This high-end CI satellite type 6-color flexo printing machine adopts full gearless direct drive technology, equipped with top three world-class imported configurations without any mixed domestic parts.

It is powered by full German Bosch Rexroth servo system and matched with complete German BST automatic registration & web guiding system. All core mechanical components are precisely processed by Japan Mazak 5-axis CNC machining center.

The machine adopts sleeve-type structure for quick job changeover, built-in order memory function for efficient production management, and comes with our self-developed digital after-sales system for real-time remote diagnostics and support.

Core Advantages: 500m/min mechanical speed · 450m/min printing speed · Gearless direct drive · ±0.1mm register · Sleeve tooling · Order memory · Digital after-sales · Lifetime warranty

Technical Parameters

Item	Specification
Model	6 Color CI Gearless Flexo Machine
Drive System	Full German Rexroth Servo, Gearless Direct Drive
Registration System	Full German BST Auto Registration & Web Guiding
Max Mechanical Speed	500m/min
Max Printing Speed	450m/min
Printing Colors	6 Colors (Single-sided)
Max Material Width	1200mm
Max Printing Width	1160mm
Registration Accuracy	±0.1mm
Applicable Materials	Paper, PE, PET, BOPP, PVC, Recyclable Mono-materials
Roller Type	Sleeve Type (Plate & Anilox Roller)
Ink Type	Water-based / Solvent-based Ink
Heating Type	Electric Heating / IR Optional
Order Memory	Built-in Recipe Storage System
After-Sales System	Self-Developed Cloud Digital Diagnostics

Video

Japan Mazak 5-Axis CNC Machining Center

Japan Mazak 5-axis CNC Machining Center

All core mechanical components are precisely machined using Japan Mazak 5-axis CNC machining center. Parts processed by Mazak include:

CI Central Drum — runout ≤ 0.008mm TIR, single-piece stress-relieved cast iron
Print Station Mounting Bases — ensures perfect alignment across all 6 stations
Servo Motor Mounting Plates — precise positioning for zero-backlash drive coupling
Web Path Roller Assemblies — concentricity critical for tension stability
Doctor Blade Chamber Housing — precision fit for consistent ink metering
Machine Base Frame — stress-relieved steel, thermal stability guaranteed

Positioning accuracy: 0.006mm · 5-axis simultaneous machining · No deformation after long-term use

Top Premium Imported Configuration

Sleeve anilox and plate cylinder interface

Configuration	Details
Rexroth Servo System	1ms ultra-fast synchronous response, zero backlash, 3x longer service life
BST Control System	±0.1mm registration accuracy, full-process web guiding
Mazak Precision Machining	0.006mm positioning accuracy, no deformation
CI Satellite Drum	Full-wrap transmission, constant stable tension
Sleeve-Type Structure	Tool-free change, job switchover within single shift
Order Memory	One-click recall for repeat orders
Digital After-Sales	Cloud remote diagnostics, 24/7 support

Optional Extension Modules

UV Varnish Unit

Inline UV coating for high-gloss or matte finish effects

Hot Stamping Unit

Metallic foil stamping for premium packaging decoration

Waterbase Varnish Unit

Protective overprint varnish for enhanced scratch resistance

AI Visual Inspection

Real-time defect detection, colour deviation, registration error at full speed

Corona Treatment

Surface energy enhancement for difficult-to-print substrates

Inter-Colour IR Pre-Dry

Infrared drying modules between stations

Self-Developed Digital After-Sales System

Digital Remote Diagnostics System

Our self-developed cloud-based digital after-sales platform enables real-time machine monitoring, predictive maintenance, and remote diagnostics — reducing downtime and service costs.

Remote Diagnostics

Access PLC/HMI via cloud, diagnose faults in real time

Predictive Maintenance

AI analysis of servo, tension, temperature data

Real-Time Monitoring

Production data accessible from any device

OTA Updates

Firmware delivered over-the-air, no on-site visit

Spare Parts Ordering

One-click parts request with auto-identification

24/7 Support

Guaranteed response within 4 hours

Available on all Master Series · Free for first 3 years · Multi-language interface

Gear-Driven vs. Gearless — Why It Matters

Metric	Gear-Driven (Conventional)	Gearless Servo (This Machine)
Drive Method	Mechanical gear train with backlash	Independent servo per station, zero backlash
Register Drift	Gear wear causes cumulative offset over time	No gear transmission — permanently stable
Service Interval	Bi-weekly lubrication, monthly gear inspection	Quarterly PM only — no lubrication system
Sustainable Speed	Limited by gear meshing error, typically 200–300m/min	450m/min stable, 500m/min peak
Job Changeover	Station disassembly required, 4–8 hours downtime	Sleeve change only, 30–60 minutes
Noise Level	High gear meshing noise, 85–95 dB	Low, smooth operation, <75 dB
Energy Consumption	Higher friction losses through gear train	Lower — direct drive, 15–25% energy savings
Accuracy Over Time	Degrades with gear wear, frequent recalibration	Consistent ±0.1mm for entire machine life
Maintenance Cost	Frequent gear replacement, high spare parts cost	Minimal — no gearbox, no gear wear
Precision Retention	Requires frequent recalibration	Permanent precision — servo self-corrects
Repeat Order Efficiency	Manual setup each time, no memory	Order memory — one-click recall, zero setup
Downtime Risk	Gear failure = full machine stop, 2–5 days repair	Remote diagnostics, most issues solved same day
Long-Term Cost	High ongoing maintenance and parts expense	15–25% energy savings + minimal maintenance = fast ROI

Application Segments

Segment	Typical Finished Packaging
Food contact films	Snack bags, frozen food pouches, coffee packaging
Stand-up pouches	Dry food bags, pet nutrition, liquid films
Sustainable mono-materials	Recyclable barrier films, biodegradable substrates
Household chemicals	Detergent pouches, shampoo sachets
Pharmaceutical	Blister films, medical device packaging
Personal care	Cosmetic sachets, wet wipe packaging
Industrial packaging	Protective film, label stock, tape
Paper & gift wrap	Shopping bags, luxury gift wrap

Installation, Commissioning & Procurement

Item	Details
Installation & Commissioning	3–7 days on-site. Mechanical alignment, servo calibration, tension tuning, register setup, full print test.
Operator Training	Hands-on training: process management, sleeve change, fault diagnosis. Print & digital documentation.
Warranty	Lifetime warranty for whole machine. 24 months on Rexroth servo & BST vision modules.
Digital After-Sales	Self-developed cloud platform: real-time monitoring, predictive maintenance, remote tuning, 24/7 support.
Overseas Service	Global installation network, regional spare parts hubs, remote pre-diagnosis.
Lead Time	60–75 working days post deposit.
Custom Frame Width	400–1200 mm to match plant layout.
Future Upgrades	Expandable: UV, varnish, hot stamping, AI inspection, more stations.

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Machine SeriesMaster SeriesKing SeriesHonor Series

MaterialFilm (PE, BOPP, PET...)PaperNon-woven

Colors2 Colors3 Colors4 Colors5 Colors6 Colors8 Colors

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Frequently Asked Questions

Questions buyers ask before ordering.

What buyers usually need to know

What is it best for?

Which materials fit it?

How fast can it run?

Why choose this series?

15 Answers

Master Series

Configuration / Output / Application Fit

Speed knowledge base

Output, web speed and changeover planning.

answers

18% to 25% power saving. It eliminates mechanical gear friction loss, and servo motors only output required power based on actual running speed.

Commercial & Technical Consultation

Discuss configuration, lead time and commercial proposal.

Contact our team to review production targets, specification scope, pricing, delivery and customization options for Master Series 6 color gearless ci flexographic printing machine for flexible packaging.

Solution Planning

Align production target, substrate and automation level with the appropriate machine platform.

Specification Alignment

Clarify color stations, width, drying system and unwinding or rewinding configuration before quotation.

Commercial Preparation

Use structured specs, references and buyer FAQs to move efficiently from shortlist to proposal.

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