1. Understanding Flexo Printing Technology
Flexographic printing is a rotary printing method using flexible relief plates. It's the dominant technology for packaging printing due to its versatility, speed, and cost-effectiveness.
Why Choose Flexo?
- • Prints on virtually any substrate (films, paper, foil, non-woven)
- • High-speed production (up to 450 m/min)
- • Cost-effective for medium to long runs
- • Excellent for process colors and spot colors
- • Environmentally friendly water-based ink options
2. Types of Flexo Machines
CI (Central Impression) Flexo
All print stations arranged around a single large central drum.
- ✓ Best registration accuracy
- ✓ Ideal for flexible films
- ✓ Consistent tension control
- ✗ Higher initial investment
Stack Flexo
Print stations stacked vertically in a tower configuration.
- ✓ Lower investment cost
- ✓ Good for paper/cardboard
- ✓ Easier maintenance access
- ✗ Less precise registration
3. Key Selection Factors
1. Primary Substrate
The material you'll print on most frequently determines the machine type.
Recommendation: Films → CI Flexo | Paper/Labels → Stack Flexo
2. Production Volume
Daily/monthly output requirements affect machine speed and automation level.
Recommendation: High volume (>50,000 m/day) → Master Series | Medium → King | Low → Honor
3. Print Quality
Registration accuracy and color consistency requirements.
Recommendation: Premium quality → Gearless CI | Standard → Gear-driven CI or Stack
4. Job Changeover Frequency
How often you switch between different print jobs.
Recommendation: Frequent changes → Gearless with auto-register | Few changes → Standard
5. Budget & ROI
Initial investment vs. long-term operational costs.
Recommendation: Calculate total cost of ownership including waste, energy, and maintenance
4. Product Comparison Table
| Feature | Master Series | King Series | Honor Series |
|---|---|---|---|
| Machine Type | CI Gearless | CI Servo/Gear | Stack/CI |
| Max Speed | 400 m/min | 300 m/min | 200 m/min |
| Max Width | 1600mm | 1400mm | 1200mm |
| Colors | 6-10 | 4-8 | 4-6 |
| Changeover Time | <5 min | 10-15 min | 15-20 min |
| Best For | High-volume film | Medium production | Entry/Paper |
| Investment Level | Premium | Mid-range | Economic |
5. Decision Framework
Choose Your Path:
If you print primarily on flexible films (BOPP, PET, PE):
→ Choose CI Flexo (Master or King Series)
If you print on paper, cardboard, or labels:
→ Choose Stack Flexo (Honor Series or King Stack)
If you need fast job changeovers (<5 minutes):
→ Choose Gearless/Servo Drive (Master Series)
If you're budget-conscious but need quality:
→ Choose Honor Series (Best value)
6. Our Recommendations
Master Series
For high-volume production requiring premium quality and fastest changeovers.
View Master Series →King Series
Perfect balance of performance and investment for growing businesses.
View King Series →Honor Series
Ideal for startups and businesses entering the flexo market.
View Honor Series →