Industry1 min read

Sustainable Flexo Printing: Water-Based Inks and Energy Recovery Systems

Overview of sustainable printing practices including water-based inks, LED UV curing, solvent recovery, and heat exchange drying to reduce environmental impact in flexible packaging.

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LISHG Editorial
February 19, 2026
Sustainable Flexo Printing: Water-Based Inks and Energy Recovery Systems
Article overview

Overview of sustainable printing practices including water-based inks, LED UV curing, solvent recovery, and heat exchange drying to reduce environmental impact in flexible packagin

Sustainable Flexo Printing: Water-Based Inks and Energy Recovery SystemsIndustrynewsLISHG Machineryflexographic printing machine
Article Content
In-depth analysis, specifications and editorial commentary

The Sustainability Imperative

Packaging brands face pressure from consumers, retailers, and regulations to reduce environmental footprint. Flexo printing offers multiple pathways to significantly reduce impact while maintaining quality and efficiency.

Water-Based Inks

Modern water-based flexo inks match solvent inks in color intensity, adhesion, and rub resistance on most substrates. VOC emissions drop 90–95%, eliminating explosion-proof installation requirements and simplifying compliance. LISHG's extended hot-air drying achieves complete evaporation at 200–250 m/min.

LED UV Technology

LED UV replaces mercury arc lamps: energy consumption drops from 5–10 kW to 1.5–3 kW per unit, lamp life increases from 1,500 to 50,000 hours, no mercury disposal, no ozone generation. Annual energy savings: €15,000–25,000 per machine.

Heat Recovery Drying

LISHG heat exchanger ovens recover 60–70% of drying heat from exhaust air. For an 80 kW drying system, that's 48–56 kW recovered — approximately €40,000/year in energy savings in European markets.